Aluminium Door Panel Press Machine Press Door Design
A door panel press machine is an industrial machine designed to manufacture door panels made of various materials such as steel, aluminum, or other metals, by shaping and forming metal sheets into the desired door design. This door panel hydraulic press applies high pressure to the sheets, resulting in durable and aesthetically pleasing door panels.
Here is an overview of the key components and operation of a door panel press machine:
Key Components:
- Frame: The frame of the door panel press machine provides structural support and rigidity, enabling it to withstand the high pressure applied during the door panel forming process.
- Hydraulic press system: The press system generates the force required to shape the sheets into the desired door panel design. Hydraulic presses use a hydraulic cylinder filled with fluid, while mechanical presses employ a motor-driven crankshaft or eccentric gear system to generate force.
- Door panel mold: The door panel mold is an essential component of the press machine. It comprises two parts – the cavity and the core – designed to create the desired door panel shape and pattern when pressed together.
- Pressing table: The pressing table is the surface on which the sheets are placed and aligned before the pressing process begins.
- Control system: The control system manages the operation of the door panel press machine, including the force applied during the pressing process, the speed of the press, and the duration of the press cycle.
- Safety features: Door panel press machines are equipped with safety features such as emergency stop buttons, guards, and interlocks to protect operators from potential hazards during the door panel manufacturing process.
Operation of a door panel press machine:
- Prepare the sheets: The sheets are cut to the required size and thickness according to the door panel design specifications.
- Place the sheet on the pressing table: The sheet is positioned and aligned on the pressing table, ensuring that it is correctly placed in the mold cavity.
- Pressing process: The hydraulic press system applies high pressure to the sheet, forcing it into the door panel mold cavity. The sheet conforms to the shape of the mold, creating the desired door panel design.
By following this process, a door panel press machine can efficiently produce high-quality door panels that meet the desired specifications and aesthetic requirements.
Main Technical Parameters:
1) Nominal force: 30000 Kn
2) Return force: 425 Kn
3) Slide Stroke: 500 mm
4) Max. working pressure of hydraulic system: 25 Mpa
5) Max. Opening Height: 600 mm
6) Slider Speed
a. Descending: 100-120 mm/s
b. Working: 4-8 mm/s
c. Returning: 100-120 mm/s
7) Effective working table size: 1500 mm × 2500 mm
8) Motor Power: 60KW
9) Structure: three-beam, eight-column, single action.