Steel Door Embossing Machine, Steel Door Design

What is a Steel Door Embossing Machine?

A steel door embossing machine is an embossing machine designed to imprint decorative patterns, textures, or designs onto steel sheets that are used to manufacture doors.  The embossed steel doors are commonly used in residential, commercial, and industrial settings due to their durability, aesthetic value, and security features. Steel door embossing machines have 2400T, 3000T,4500T, 6000T,8000T,10000T and 12000T.

Key Features of a Steel Door Embossing Machine

When investing in a steel door embossing machine, it is essential to understand the various features that contribute to its performance and efficiency. Some of the critical features include:

1. High Pressure Hydraulic System

A hydraulic system is often employed in steel door embossing machines to provide the necessary pressure for embossing. The hydraulic press ensures uniformity and precision, allowing intricate patterns to be created with high accuracy. These machines are capable of applying several tons of pressure, which results in sharp, detailed embossing.

2. Adjustable Design Settings

Modern embossing machines come with adjustable settings that allow manufacturers to customize the depth and width of the embossed patterns. This flexibility enables the production of a wide variety of designs, from simple geometric patterns to more intricate motifs, depending on the specific needs of the project.

3. High-Speed Operation

Speed is a critical factor in large-scale manufacturing. Our steel door embossing machines are capable of processing large volumes of steel sheets quickly while maintaining quality. The speed is 150 pcs per hour.

Applications:

• Residential Doors: Decorative designs are often used for entry doors, making them more aesthetically pleasing.
• Commercial and Industrial Doors: Embossed patterns may be used for both security and design purposes, offering a balance of strength and appearance.
• Fire-Rated Doors: Embossing can also be used in fire-rated doors, combining decoration with fire-resistance properties.

Key Components:

1. Frame: The frame of the steel door embossing machine provides structural support and rigidity, enabling it to withstand the high pressure applied during the embossing process.
2. Hydraulic press system: The press system generates the force required to shape the steel sheets into the desired embossed door design.
3. Embossing mold: The embossing mold is an essential component of the embossing machine. It comprises two parts – the cavity and the core – designed to create the desired embossed pattern when pressed together.
4. Pressing table: The pressing table is the surface on which the steel sheets are placed and aligned before the embossing process begins.
5. Control system: The control system manages the operation of the steel door embossing machine, including the force applied during the embossing process, the speed of the press, and the duration of the press cycle.
6. Safety features: Steel door embossing machines are equipped with safety features such as emergency stop buttons, guards, and interlocks to protect operators from potential hazards during the embossing process.

Operation of a steel door embossing machine:

1. Prepare the steel sheets: The steel sheets are cut to the required size and thickness according to the door design specifications.
2. Place the steel sheet on the pressing table: The steel sheet is positioned and aligned on the pressing table, ensuring that it is correctly placed in the embossing mold cavity.
3. Embossing process: The hydraulic press system applies high pressure to the steel sheet, forcing it into the embossing mold cavity. The steel sheet conforms to the shape of the mold, creating the desired embossed door design.

Main Technical Parameters:

1) Nominal force: 30000 Kn

2) Return force: 425 Kn

3) Slide Stroke: 500 mm

4) Max. working pressure of hydraulic system: 25 Mpa

5) Max. Opening Height: 600 mm

6) Slider Speed

a. Descending: 100-120 mm/s

b. Working: 4-8 mm/s

c. Returning: 100-120 mm/s

7) Effective working table size: 1500 mm × 2500 mm

8) Motor Power: 60KW

9) Structure: three-beam, eight-column, single action.